This production line is the specialized production line for high efficiency large mass production bridge U rib, there is base plate alignment assembly positioner, U rib port keyhole precise positioning device, movable U rib assembly machine, swing type anti-distortion assembly positioner, five head double wire U rib gantry welding machine, U rib unit mechanical rolling&straightening machine.
1).Base plate alignment assembly positioner, U rib port keyhole precise positioning device, movable U rib assembly machine, swing type anti-distortion assembly positioner, five head double wire U rib gantry welding machine, U rib unit mechanical rolling&straightening machine realize automation of U rib assembly, welding and straightening process. U rib through U rib installing machine auto-spot welding and install on single plate, U rib process hull auto-welding multi-longitudinal, after positive and negative bias hull welding then can complete the whole welding work, use U rib unit straightening machine to straighten U rib. Greatly improve production efficiency and reduce labor intensity.
2). Assembly line is equipped with two sets of U rib assembly machine, four U rib mounting areas.
3). Welding line is equipped with 8 sets of swing type anti-distortion jig and welding fixture, four 5 heads U rib double wire gas shielded welding machine.
4). Gas shielded welder current and voltage centralized control, each welder has trimming function.
5). CO2 gas concentration supply and unified management.
6). When welding adopt automatic tracking, has the function of multi-welding torch striking and quenching of arc at the same time.
7). In order to protect workers' health there is welding smoke dust remover to centralized dedust multi-head torch.
8). After welding board unit is mechanical straightened, greatly reduce flame baking.
This production line is the specialized production line for high efficiency large mass production bridge slab unit, the production line is equipped with two sets of slab positioning device, one set of steel plate align assembly positioner, one set of movable slab assembly machine, one set of slab unit align and press positioner, two sets of ten head double wire double side slab gantry welding machine, one set of slab unit machinery rolling&straightening machine, achieve automation of slab assembly, welding and straightening process. Slab through slab installing machine auto-spot welding and install on single plate, slab welding process parallel angle auto-welding multi-slab, use slab unit straightening machine to straighten slab. Greatly improve production efficiency and reduce labor intensity.
Assembly line is equipped with one slab assembly machine, two slab mounting areas.
Welding line is equipped with two sets of ten head slab double wire gas shielded welding machine.
Gas shielded welder current and voltage centralized control, each welder has trimming function.
CO2 gas concentration supply and unified management.
When welding adopt automatic tracking, has the function of multi-welding torch striking and quenching of arc at the same time.
In order to protect workers' health there is welding smoke dust remover to centralized dedust multi-head torch.
After welding board unit is mechanical straightened, greatly reduce flame baking.
This production line is the specialized production line for high efficiency large mass production bridge diaphragm, there is one set of steel plate algin assembly positioner, two sets ofmovable slab two-direction assembly machine(user self prepare), four sets of welder to store movable gantry, one set of pressure point movable oil pressure straightening machine and so on, achieve automation of slab assembly, welding and straightening process.
Assembly line is equipped with two sets of movable slab two-direction assembly machine, two slab mounting areas.
Welding line is equipped with four sets of welder to store movable gantry.
CO2 gas concentration supply and unified management.
After welding board unit is mechanical straightened, greatly reduce flame baking.